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- CAPABILITIES | NAForgemasters
With extensive upstream and downstream capabilities, North American Forgemasters represents the only fully integrated manufacturer of open-die forgings in the Western Hemisphere, from steel making to finish machining. METALWORKING CAPABILITIES By way of the upstream and downstream capabilities of its JV Partners, NAF is able to provide a fully integrated solution to our customers. We start with ladle refined, vacuum degassed, bottom poured ingots weighing up to 170 tons. Then downstream of the press are the capabilities of its JV Partners providing complete horizontal and vertical heat treating capability, mechanical and Level III NDE, and extensive rough and finish machining. Steelmaking NAF offers a wide range of ingots. Our steel cleanliness rivals that achieved only through re-melted refining processes such as ESR and VAR. Capabilities Ultra High Power Electric Arc Furnace with EBT, Ladle Refining Units, Custom Alloy Delivery, Ladle Vacuum Degassing. Read More Forging Capable of producing hollows, shafts, rings, blocks, disks, billets and bars … NAF’s open-die forging process delivers considerable latitude in product. Capabilities Our 10,120 ton press and a 4,500 ton press forge over 100,000 ingot tons per year and are capable of producing parts weighing up to 270,000 lbs. Read More Heat Treatment Utilizing state-of-the-art software technology, heat treating furnaces and equipment, NAF reliably delivers on the most demanding mechanical properties. Capabilities Vertical and horizontal furnaces with capabilities to heat treat parts weighing up to 88,000 lbs., 177 in. diameter, or 75 ft. in length. Read More Testing NAF has a degreed metallurgical team with over 150 years of combined experience at our disposal, so we’re no stranger to assembling and executing strict process plans. Capabilities NAF has the ability to perform chemical, mechanical, non-destructive and dimensional inspection as per our customer's requirements. Read More Machining Utilizing a combination of CNC and manual machining centers, NAF has the capabilities and experience to handle all your technical and complex manufacturing challenges. Capabilities Horizontal, vertical and boring lathes capable of machining lengths up to 75 ft. as well as a variety of finish machining operations. Read More Quality At NAF, total customer satisfaction is achieved without sacrifice to an outstanding safety record and maintaining excellent productivity performance. Capabilities Certified to ISO 9001:20015, ABS approved, MSA and Nadcap for Heat Treatment of aluminum alloys and non-destructive testing. Read More CAPABILITIES >
- News And Updates 7.06.2016 | NAForgemasters
After forging and rough machining in New Castle, PA this shaft is loaded onto a flatbed. It will make a brief trip to a sister division located less t ABOUT US > News And Updates 7.06.2016 > FORGING NEWS AND UPDATES FROM NORTH AMERICAN FORGEMASTERS NAF loads marine shaft with overhead crane Colin Herchenbach On July 6, 2016 After forging and rough machining in New Castle, PA this shaft is loaded onto a flatbed. It will make a brief trip to a sister division located less than two hours north to have an inner bore machined in before heat treatment. In this picture the shaft is just over 40' in length and weighs over 100,000 lbs. Categories: General | Tags: | View Count: (36403)
- Heat Treatment | NAForgemasters
North American Forgemasters has vertical and horizontal furnaces with capabilities to heat treat parts weighing up to 88,000 lbs., 177 in. diameter, or 75 ft. in length. CAPABILITIES > Heat Treatment > HEAT TREATMENT FOR FORGED PRODUCT Through our JV Partners, NAF has over 240+ years of heat treatment experience and expertise. EQUIPMENT AND CAPABILITIES At NAF there are three furnaces – two are box type and one is a moving hood type furnace that is capable of annealing, normalizing, tempering, stress relieving and slow cooling the largest forgings that NAF can produce. To learn more, visit the Products section on our website. Heat treatment capability highlights include: Car bottom, tip-up, and pit furnaces with capacities to 23.2 meters (76 ft.) long or 6.1 meters (20 ft.) in diameter 189.3 kiloliter (50,000-gallon) water quench tank for bars and hollows up to 9.1 meters (30ft.) 590.5 kiloliter (156,000-gallon) polymer quench tank for bars and hollows up to 9.1 meters (30ft.) 159 kiloliter (42,000-gallon) polymer/water quench pit tank for rings to 6.1 meters (20 ft.) diameter 480.7 kiloliters (127,000-gallon) polymer/water quench tank for product 11.1 meters (436 in.) wide each or 24.8 meters (978 in.) Vertical heat treating capability for shafts and hollow or sleeve forgings: Over 10.5 meters (35 ft.) in length Weights up to 40 metric tons (88,000 lbs.) Heat stability testing capability for large vertically heat treated steam turbine rotors NAF's JV Partners are both very strong financially and without debt. Should you require capabilities outside of those listed above, further investments of any kind can and will be considered. Don't hesitate to reach out to our team with questions. THE PROCESS Heat treatment involves controlled heating and cooling of metal to achieve desired physical and mechanical properties, without changing the shape of the product. NAF’s heat treatment techniques include annealing, normalizing and tempering, solution treatment, quenching (polymer, oil and water) and stress relieving. Heat treatment ensures product performance by achieving the balance of properties of strength, hardness, toughness, ductility, impact strength and microstructure required by customer specification. < Forging Testing >
- Rings | NAForgemasters
North American Forgemasters produces open-die and seamless rolled ring forgings with weights up to 270,000 lbs. for rings of 160 in. O.D. x 120 in. tall or 330 in. O.D. x 115 in. tall in a variety of materials. PRODUCTS > Rings > FORGED RINGS NAF manufactures open die and seamless rolled rings to exacting specifications used in the most demanding applications. The forging process produces rings with controlled grain flow, which gives strength and resistance to impact and fatigue not found in rings torch cut from plate, or rolled and welded. Additionally NAF offers all downstream processing including heat treatment, machining and mechanical and non-destructive testing, upon request. Contact us today , our team will work with you to capitalize on our capabilities to minimize material waste and reduce process inefficiencies. Max. O.D. Max. Height Max. Weight 160in. 120 in. 270,000 lbs. >160 in. to 330 in. 115 in. 270,000 lbs. < Disks/Hubs Shafts/Bars >
- PRODUCTS | NAForgemasters
Using the highest quality materials, North American Forgemasters' forging experts produce open-die forged products that exceed requirements for blocks, disks and hubs, rings, shafts and bars, sleeves and stepped hollows or custom forged shapes. PRODUCTS > FORGED PRODUCTS As an open die forge facility, NAF produces billet stock, ring preforms and forged shapes in large sizes of ferrous and non-ferrous materials for many different markets. Using the highest quality materials, our forging experts produce open die forged products that exceed our customer's exacting requirements. For blocks, disks and hubs, rings, shafts and bars, sleeves and stepped hollows or custom forged shapes, call us today to request a quote ! Steelmaking Individually forged blocks provide improved properties and better quality due to refined grain structure. Foring Capable of producing hollows, shafts, rings, blocks, disks, billets and bars … NAF’s open-die forging process delivers considerable latitude in product. Heat Treatment Utilizing state-of-the-art software technology, heat treating furnaces and equipment, NAF reliably delivers on the most demanding mechanical properties. Testing NAF has a degreed metallurgical team with over 150 years of combined experience at our disposal, so we’re no stranger to assembling and executing strict process plans. Machining Utilizing a combination of CNC and manual machining centers, NAF has the capabilities and experience to handle all your technical and complex manufacturing challenges. Quality At NAF, total customer satisfaction is achieved without sacrifice to an outstanding safety record and maintaining excellent productivity performance. Blocks Individually forged blocks provide improved properties and better quality due to refined grain structure. Capabilities Weights up to 270,000 lbs. and max. width of 170 in. Read More Custom Forgings NAF has the resources and experience to produce near-net, custom forgings that meet your requirements. Capabilities Domes, cups with blind I.D.s and shafts combining round, square, rectangular, hexagonal or octagonal cross sections. Read More Discs and Hubs Our hubs and spindles are forged using in-house designed tooling for near-net results with better product integrity. Capabilities Weights up to 270,000 lbs. and max. O.D. of 160 in. Read More Rings Open die and seamless rolled rings available in various forging materials, sizes and heights. Capabilities Weights up to 270,000 lbs. and max. O.D. of 160 in.Weights up to 270,000 lbs. for rings of 160 in. O.D. x 120 in. tall or 330 in. O.D. x 115 in. tall. Read More Shafts and Bars For forged shafts, forged step shafts and forged multi-shaped bars, NAF has all the capabilities. Capabilities Round, rectangular, hexagon, square and flat bar with weights up to 270,000 lbs. and max. length of 75 ft. Shafts also available with max. O.D. of 160 in. Read More Sleeves and Stepped Hollows Hollow forged sleeves, blind hole cylinders and stepped hollows in a variety of materials. Capabilities Weights up to 270,000 lbs., max. O.D. 160 in. and max length 400 in. Read More
- NAF Careers | NAForgemasters
See what job openings are available at North American Forgemasters (NAF). ABOUT US > NAF Careers > EXPLORE A CAREER AT NAF North American Forgemasters (NAF) continues to grow by embracing the needs of our large open die forging customers. Our high-class performance is the result of sustained quality standards from hard-working and loyal employees. We aim to consistently develop our business nationally and internationally with the highest standards of performance and service by recruiting the best. NAF is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Applicants will receive fair and impartial consideration without regard to race, color, religion, sex, gender identity or sexual orientation, transgender status, national origin, age, marital status, genetic information, disability, protected veteran status, or other legally protected status. NAF ensures nondiscrimination in all programs and activities in accordance with Title VI & Title VII of the Civil Rights Act of 1964. If you need more information or special assistance for persons with disabilities, please call (724) 656-6418. Browse Jobs
- Oil & Gas | NAForgemasters
North American Forgemasters produces forgings for exploration, extraction, refining or transporting for the Oil & Gas industry. MARKETS > Oil & Gas > < Infrastructure Power Gen > FORGINGS FOR OIL AND GAS Whether the parts are land-based, offshore topside or subsea, NAF has what it takes to help you keep (and gain) market share. NORTH AMERICAN FORGEMASTERS | WHY CHOOSE US? In this fast-paced industry, part failure simply is not an option. Components are designed to the limits, and you need a supplier that can innovate as fast as you. Want an advantage over your competitors? Leverage the over 240+ years of forging experience we have to set your product apart from the others. Count on us to come up with highly engineered, best-value solutions to take on your most demanding applications. Wye blocks Tension joints Valve bodies Riser joints Spools Pump bodies The largest ram and annular BOP bodies
- News And Updates 7.15.2015 | NAForgemasters
NAF was audited by ABS Quality Evaluations in June 2015 and received formal certification on July 14, 2015. We had "Zero" findings in our certificatio ABOUT US > News And Updates 7.15.2015 > FORGING NEWS AND UPDATES FROM NORTH AMERICAN FORGEMASTERS NAF Receives ISO 9001:2008 Certification Judy Shaffer On July 15, 2015 This certification can be downloaded under the quality tab within this website. Categories: General | Tags: | View Count: (34953)
- Terms of Use | NAForgemasters
North American Forgemasters (NAF) is an open-die forge facility that produces billet stock, ring preforms and forged shapes in sizes up to 270,000 lbs. CONTACT US > Terms of Use > Terms Of Use AGREEMENT BETWEEN USER AND NAF The NAF Web Site is comprised of various Web pages operated by NAF. The NAF Web Site is offered to you conditioned on your acceptance without modification of the terms, conditions, and notices contained herein. Your use of the NAF Web Site constitutes your agreement to all such terms, conditions, and notices. MODIFICATION OF THESE TERMS OF USE NAF reserves the right to change the terms, conditions, and notices under which the NAF Web Site is offered, including but not limited to the charges associated with the use of the NAF Web Site. LINKS TO THIRD PARTY SITES The NAF Web Site may contain links to other Web Sites ("Linked Sites"). The Linked Sites are not under the control of NAF and NAF is not responsible for the contents of any Linked Site, including without limitation any link contained in a Linked Site, or any changes or updates to a Linked Site. NAF is not responsible for webcasting or any other form of transmission received from any Linked Site. NAF is providing these links to you only as a convenience, and the inclusion of any link does not imply endorsement by NAF of the site or any association with its operators. NO UNLAWFUL OR PROHIBITED USE As a condition of your use of the NAF Web Site, you warrant to NAF that you will not use the NAF Web Site for any purpose that is unlawful or prohibited by these terms, conditions, and notices. You may not use the NAF Web Site in any manner which could damage, disable, overburden, or impair the NAF Web Site or interfere with any other party's use and enjoyment of the NAF Web Site. You may not obtain or attempt to obtain any materials or information through any means not intentionally made available or provided for through the NAF Web Sites. USE OF COMMUNICATION SERVICES The NAF Web Site may contain bulletin board services, chat areas, news groups, forums, communities, personal web pages, calendars, and/or other message or communication facilities designed to enable you to communicate with the public at large or with a group (collectively, "Communication Services"), you agree to use the Communication Services only to post, send and receive messages and material that are proper and related to the particular Communication Service. By way of example, and not as a limitation, you agree that when using a Communication Service, you will not: Defame, abuse, harass, stalk, threaten or otherwise violate the legal rights (such as rights of privacy and publicity) of others. Publish, post, upload, distribute or disseminate any inappropriate, profane, defamatory, infringing, obscene, indecent or unlawful topic, name, material or information. Upload files that contain software or other material protected by intellectual property laws (or by rights of privacy of publicity) unless you own or control the rights thereto or have received all necessary consents. Upload files that contain viruses, corrupted files, or any other similar software or programs that may damage the operation of another's computer. Advertise or offer to sell or buy any goods or services for any business purpose, unless such Communication Service specifically allows such messages. Conduct or forward surveys, contests, pyramid schemes or chain letters. Download any file posted by another user of a Communication Service that you know, or reasonably should know, cannot be legally distributed in such manner. Falsify or delete any author attributions, legal or other proper notices or proprietary designations or labels of the origin or source of software or other material contained in a file that is uploaded. Restrict or inhibit any other user from using and enjoying the Communication Services. Violate any code of conduct or other guidelines which may be applicable for any particular Communication Service. Harvest or otherwise collect information about others, including e-mail addresses, without their consent. Violate any applicable laws or regulations. NAF has no obligation to monitor the Communication Services. However, NAF reserves the right to review materials posted to a Communication Service and to remove any materials in its sole discretion. NAF reserves the right to terminate your access to any or all of the Communication Services at any time without notice for any reason whatsoever. NAF reserves the right at all times to disclose any information as necessary to satisfy any applicable law, regulation, legal process or governmental request, or to edit, refuse to post or to remove any information or materials, in whole or in part, in NAF's sole discretion. Always use caution when giving out any personally identifying information about yourself or your children in any Communication Service. NAF does not control or endorse the content, messages or information found in any Communication Service and, therefore, NAF specifically disclaims any liability with regard to the Communication Services and any actions resulting from your participation in any Communication Service. Managers and hosts are not authorized NAF spokespersons, and their views do not necessarily reflect those of NAF. Materials uploaded to a Communication Service may be subject to posted limitations on usage, reproduction and/or dissemination. You are responsible for adhering to such limitations if you download the materials. MATERIALS PROVIDED TO NAF OR POSTED AT ANY NAF WEB SITE NAF does not claim ownership of the materials you provide to NAF (including feedback and suggestions) or post, upload, input or submit to any NAF Web Site or its associated services (collectively "Submissions"). However, by posting, uploading, inputting, providing or submitting your Submission you are granting NAF, its affiliated companies and necessary sublicensees permission to use your Submission in connection with the operation of their Internet businesses including, without limitation, the rights to: copy, distribute, transmit, publicly display, publicly perform, reproduce, edit, translate and reformat your Submission; and to publish your name in connection with your Submission. No compensation will be paid with respect to the use of your Submission, as provided herein. NAF is under no obligation to post or use any Submission you may provide and may remove any Submission at any time in NAF's sole discretion. By posting, uploading, inputting, providing or submitting your Submission you warrant and represent that you own or otherwise control all of the rights to your Submission as described in this section including, without limitation, all the rights necessary for you to provide, post, upload, input or submit the Submissions. LIABILITY DISCLAIMER THE INFORMATION, SOFTWARE, PRODUCTS, AND SERVICES INCLUDED IN OR AVAILABLE THROUGH THE NAF WEB SITE MAY INCLUDE INACCURACIES OR TYPOGRAPHICAL ERRORS. CHANGES ARE PERIODICALLY ADDED TO THE INFORMATION HEREIN. NAF AND/OR ITS SUPPLIERS MAY MAKE IMPROVEMENTS AND/OR CHANGES IN THE NAF WEB SITE AT ANY TIME. ADVICE RECEIVED VIA THE NAF WEB SITE SHOULD NOT BE RELIED UPON FOR PERSONAL, MEDICAL, LEGAL OR FINANCIAL DECISIONS AND YOU SHOULD CONSULT AN APPROPRIATE PROFESSIONAL FOR SPECIFIC ADVICE TAILORED TO YOUR SITUATION. NAF AND/OR ITS SUPPLIERS MAKE NO REPRESENTATIONS ABOUT THE SUITABILITY, RELIABILITY, AVAILABILITY, TIMELINESS, AND ACCURACY OF THE INFORMATION, SOFTWARE, PRODUCTS, SERVICES AND RELATED GRAPHICS CONTAINED ON THE NAF WEB SITE FOR ANY PURPOSE. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, ALL SUCH INFORMATION, SOFTWARE, PRODUCTS, SERVICES AND RELATED GRAPHICS ARE PROVIDED "AS IS" WITHOUT WARRANTY OR CONDITION OF ANY KIND. NAF AND/OR ITS SUPPLIERS HEREBY DISCLAIM ALL WARRANTIES AND CONDITIONS WITH REGARD TO THIS INFORMATION, SOFTWARE, PRODUCTS, SERVICES AND RELATED GRAPHICS, INCLUDING ALL IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, TITLE AND NON-INFRINGEMENT. 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Unless otherwise specified herein, this agreement constitutes the entire agreement between the user and NAF with respect to the NAF Web Site and it supersedes all prior or contemporaneous communications and proposals, whether electronic, oral or written, between the user and NAF with respect to the NAF Web Site. A printed version of this agreement and of any notice given in electronic form shall be admissible in judicial or administrative proceedings based upon or relating to this agreement to the same extent an d subject to the same conditions as other business documents and records originally generated and maintained in printed form. It is the express wish to the parties that this agreement and all related documents be drawn up in English. COPYRIGHT AND TRADEMARK NOTICES: All contents of the NAF Web Site are: Copyright 2024 by North American Forgemasters and/or its suppliers. All rights reserved. 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- Infrastructure | NAForgemasters
North American Forgemasters produces forgings for bridges and other infrastructure projects that are ultra large and withstand the roughest challenges. MARKETS > Infrastructure > FORGINGS FOR INFRASTRUCTURE From sea to shining sea, NAF provides the large forgings needed to support dams and other infrastructure projects. NORTH AMERICAN FORGEMASTERS | WHY CHOOSE US? Our commitment to excellence extends to every aspect of the forging process - heat treatment, rigorous testing and precision machining, with expertise that ensures parts with exceptional quality and unwavering reliability. From bridges that span horizons to other various applications, NAF forgings embody enduring strength. Choose us not just for our products but for our promise to deliver beyond expectations. < Mining Oil & Gas >
- News And Updates 11.23.2016 | NAForgemasters
Big presses need large forgings too! This slab measuring 20" thick x 97" wide x 275" long and 151,000 lbs was successfully forged by our very talented ABOUT US > News And Updates 11.23.2016 > FORGING NEWS AND UPDATES FROM NORTH AMERICAN FORGEMASTERS Large slab. No problem! Colin Herchenbach On November 23, 2016 Big presses need large forgings too! Often a break-down situation means our customer is losing thousands of dollars in down time each day. This is where NAF has our customers covered with an expedited response. This slab measuring 20" thick x 97" wide x 275" long and 151,000 lbs was successfully forged by our very talented team here at NAF earlier this week. Tonight the material will complete its normalized cycle and once milled will ship in early December. All operations from melting the steel ingot to milling and final inspection will be performed at one facility here in New Castle, PA! Categories: General | Tags: forged plate , forged slab , forged tool steel | View Count: (35907)
- Our Partners | NAForgemasters
North American Forgemasters (NAF) is a joint venture between two of the largest open-die forging companies in North America. ABOUT US > Our Partners > ABOUT OUR PARTNERS NAF has forged strategic partnerships with leading global companies to provide management, expertise and cost-savings to our customers. Scot Forge and Ellwood City Forge, a division of Ellwood Group, Inc. (EGI), are the two largest open-die forging companies in North America... possibly the world. NAF represents the only fully integrated manufacturer of open die forgings in the Western Hemisphere, from steelmaking to finish machining. ELLWOOD GROUP, INC. Founded as Ellwood City Forge in 1910 by two brothers, EGI’s family ownership continues to this day (now into a fifth generation). EGI is headquartered in Ellwood City, PA and is decentralized with nine operating units, each with its own president and bottom line. The units all focus on heavy metallic, engineered sections manufacturing iron castings, ingot steel making, open and closed die forging, extensive rough and finish machining capabilities, cladding and tool and die steel distribution. Today, EGI and its non-union business unit operates in five states and Canada with over 2,300 employees. EGI exports products worldwide and continues to grow through both acquisition and internal investment. Click here to visit EGI's website and learn more about Ellwood Group, Inc . SCOT FORGE Scot Forge is proud to be a 100% employee-owned manufacturer of custom open die forgings and seamless rolled rings. Starting as a small hammer shop in Chicago in 1893, Scot Forge has more than 130 years of forging experience. Today, the company has the capability to forge parts weighing up to 100,000 lbs. and roll seamless rings up to 252" in diameter. Operating with more than 2 million sq. ft. of manufacturing space between five plants, over 250 million lbs. of forgings are shipped from Scot Forge annually. With forged solutions for everything from the world's physical infrastructure, energy and transportation to manufacturing, mining and our national defense, Scot Forge's industry teams and technical experts bring together deep industry knowledge and experience to deliver high-quality forgings and optimal business results. For more information about Scot Forge, the company's unique employee-owned culture, and its capabilities or markets, please visit the Scot Forge website . ELLWOOD GROUP, INC. Founded as Ellwood City Forge in 1910 by two brothers, EGI’s family ownership continues to this day (now into a fifth generation). EGI is headquartered in Ellwood City, PA and is decentralized with nine operating units, each with its own president and bottom line. The units all focus on heavy metallic, engineered sections manufacturing iron castings, ingot steel making, open and closed die forging, extensive rough and finish machining capabilities, cladding and tool and die steel distribution. Today, EGI and its non-union business unit operates in five states and Canada with over 2,300 employees. EGI exports products worldwide and continues to grow through both acquisition and internal investment. Click here to visit EGI's website and learn more about Ellwood Group, Inc . SCOT FORGE Scot Forge is proud to be a 100% employee-owned manufacturer of custom open die forgings and seamless rolled rings. Starting as a small hammer shop in Chicago in 1893, Scot Forge has over 125 years of forging experience. Today, the company has the capability to forge parts weighing up to 100,000 lbs. and roll seamless rings up to 252" in diameter. Operating with more than 1.3 million sq. ft. of manufacturing space between five plants, over 250 million lbs. of forgings are shipped from Scot Forge annually. With forged solutions for everything from the world's physical infrastructure, energy and transportation to manufacturing, mining, and our national defense, Scot Forge's industry teams and technical experts bring together deep industry knowledge and experience to deliver high-quality forgings and optimal business results. For more information about Scot Forge, the company's unique employee-owned culture, and its capabilities or markets, please visit the Scot Forge website .


