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- NAF Forgemasters | North American Forgemasters | Open-Die Forge Facility
North American Forgemasters (NAF) is an open-die forge facility that produces billet stock, ring preforms and forged shapes in sizes up to 270000 lbs. THE ONLY FULLY INTEGRATED ULTRA LARGE FORGE IN THE USA From steel production and forging through heat treatment, machining and examination, North American Forgemasters is ready to serve our nation's needs. Nuclear Defense Shipbuilding Why choose overseas when efficiency is right here at home? Our domestic supply chain is designed to keep your production moving — fast, reliable and responsive. With two locations within 500 miles of each other, we eliminate the risks, delays and added costs of transoceanic shipping. 500 miles Full supply chain distance 240+ Years of combined forging experience 100+ Value-added options EMAIL YOUR RFQ WHY CHOOSE US EQUIPMENT AND CAPABILITIES only fully integrated large commercial forge in North America The majority of NAF’s ingots are purchased from Ellwood Quality Steels and shipped hot a few hundred yards between the plants. EQS is North America's most reliable producer of high-quality, low-cost carbon, alloy, tool and martensitic stainless steel ingots. Low carbon stainless ingots are available from Ellwood National Steel and other approved sources. Every phase of the ASEA-SKF split steelmaking system is highly monitored and closely controlled producing steels with exceptional cleanliness and tight chemistry ranges. The ability to repeat specific alloy content for given grades allows NAF to achieve consistent mechanical property results after heat treatment. The steel cleanliness rivals that achieved only through re-melted refining processes such as ESR and VAR. Since April 1997 about industry Advanced Steelmaking Facilities at the Melt Shop The melt shop features a modern 45 nominal ton Ultra High Power Electric Arc Furnace with Eccentric Bottom Tapping (EBT). The ladle furnace steelmaking is accomplished with split ASEA-SKF secondary steelmaking equipment: EMAIL YOUR RFQ MADE IN AMERICA US MELTED MATERIAL US MANUFACTURING MARKETS Overview Forgings for reactor components, waste-storage and transport forgings. Read More Commercial Nuclear Shells, flanges, risers, support skirts, storage casks, tube sheets, domes and more. READ MORE Overview Supplying essential components for national defense programs, NAF is a premier forging partner. Read More National Defense Shafts, hollows, uniquely shaped forgings and other complex components. READ MORE Overview Forgings for heavy equipment for road construction, forestry, farming, manufacturing, mining, military applications, etc. Read More HEAVY MACHINERY Hydraulic cylinder housings, pistons, rams, tie rods, spindles, pinions and more. READ MORE Overview From sea to shining sea, NAF provides the large forgings needed to support dams and other infrastructure projects. Read More INFRASTRUCTURE Trunnions, gudgeons, pinions, shafts, rings and more. READ MORE Overview Forging for surface mining and sub-surface mining from Australia to Canada to Brazil and beyond. Read More MINING Crusher and pulverizer shafts and rolls, hoist shafts and shafts for walking draglines and shovels. READ MORE Overview Forgings for exploration, extraction, refining or transporting for the Oil & Gas industry. Read More OIL & GAS Wye blocks, tension and riser joints, valve bodies, spools, pump bodies and more. READ MORE Overview Forgings for the Power Generation industry... providing the world with the energy they need. Read More POWER GENERATION Generator shafts, gas and steam turbine shafts and disks, fly wheels, jackshafts, exciter, hydroelectric and fan shafts and more. READ MORE Overview Forgings for complex vessels such as cruise ships, ferries, mega-yachts, dredgers, submarines, naval vessels and more. Read More SHIPBUILDING Rudder stock, shafts, tubes, bearings, couplings, rings and more. READ MORE 440,000+ Pounds Max Forging Weight 240+ Years of combined forging experience 100+ Value-added options OUR PARTNERS ELLWOOD Family and American-owned since 1910, Ellwood delivers specialty metals, forgings, engineered and finished components, service and distribution for mission-critical applications. Our metallurgical mastery, proactive partnership, and support at every stage provide our customers with the products, partnership, and confidence to advance their business. We begin by understanding our customers’ mission—then deliver the metallurgical and engineering know-how to meet it. Across 25 North American locations, our more than 2,000 team members work with rigor and responsibility to deliver results the right way. Ellwood. Metal with a mission. SCOT FORGE Scot Forge is proud to be a 100% employee-owned manufacturer of custom open die forgings and seamless rolled rings. Starting as a small hammer shop in Chicago in 1893, Scot Forge has more than 130 years of forging experience. Today, the company has the capability to forge parts weighing up to 100,000 lbs. and roll seamless rings up to 252" in diameter. Operating with more than 2 million sq. ft. of manufacturing space between five plants, over 250 million lbs. of forgings are shipped from Scot Forge annually. With forged solutions for everything from the world's physical infrastructure, energy and transportation to manufacturing, mining and our national defense, Scot Forge's industry teams and technical experts bring together deep industry knowledge and experience to deliver high-quality forgings and optimal business results. For more information about Scot Forge, the company's unique employee-owned culture, and its capabilities or markets, please visit the Scot Forge website at scotforge.com. info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- NAF Forgemasters | North American Forgemasters | Open-Die Forge Facility
North American Forgemasters (NAF) is an open-die forge facility that produces billet stock, ring preforms and forged shapes in sizes up to 270000 lbs. info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US ABOUT US EXPLORE A CAREER AT NAF North American Forgemasters (NAF) continues to grow by embracing the needs of our large open die forging customers. WORK WITH NAF Our high-class performance is the result of sustained quality standards upheld by hard-working, loyal employees. We aim to consistently develop our business, both nationally and internationally, to the highest standards of performance and service by recruiting the best. NAF is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Applicants will receive fair and impartial consideration without regard to race, color, religion, sex, gender identity or sexual orientation, transgender status, national origin, age, marital status, genetic information, disability, protected veteran status or other legally protected status. NAF ensures nondiscrimination in all programs and activities in accordance with Title VI & Title VII of the Civil Rights Act of 1964. If you need more information or special assistance for persons with disabilities, please call 724-656-6418. Browse Jobs careers ABOUT US Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- MACHINING | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CAPABILITIES MACHINING FOR ULTRA LARGE FORGINGS A powerhouse of machining capabilities and services . FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING Menu Close SEE MORE CAPABILITIES EQUIPMENT AND CAPABILITIES With a full range of downstream machining options, utilizing a combination of CNC and manual machining centers, NAF has the capability to rough machine its largest produced forgings. With a variety of horizontal and vertical turning lathes, vertical and horizontal boring mills, milling machines, horizontal trepanning and boring machines, machining centers and saws, these redundant capabilities reduce the risk for time-critical applications in our customers supply chain. Examples include: Horizontal lathes with swings to 118 in. (3 meters) and center to center distance to 100 ft. (30.5 meters) A vertical turning lathe capable of swinging 264 in. (6.7 meters) with 157.5 in. (4 meters) under the rail A boring lathe capable of lengths to 75 ft. (23 meters) Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance NAF also has more than 30 large machine tools capable of a variety of finish machining operations. Please feel free to reach out to one of our team members for more information about our machining capabilities. MACHINING CAPABILITIES MACHINING PROCESS THE PROCESS Machining is a broad term used to describe various controlled material-removal processes in which a material is cut to form a desired final shape, size and surface finish. These processes include turning, milling, drilling and grinding and non-traditional machining such as torch and water jet cutting. Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- FORGING | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CAPABILITIES OPEN DIE FORGING Providing strong, reliable parts - Made in America FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING Menu Close SEE MORE CAPABILITIES EQUIPMENT AND CAPABILITIES NAF’s 10,120 ton (90MN) open die forging press is one of the greatest tonnage, fastest acting and most reliable presses in the Americas. The press opening has 236 inches (6 meters) of vertical daylight and 197 inches (five meters) between the columns. The stroke is 122 inches (3.1 meters). The press is serviced by a 220 ton railbound manipulator, a 110 ton mobile manipulator and a 253 ton overhead crane. The existing, internally designed and built 4,500 ton (40 MN) sister press is serviced by multiple 50 ton mobile manipulators. This press has been operational since 1998 and was fully rebuilt in 2013. During its operation, NAF has averaged forging more than 100,000 ingot tons per year making it one of the most productive presses in the U.S. and possibly the world. This is a testament to both the skill of the NAF forging crews and the maintenance staff that maximizes the press uptime. 253 ton and other overhead cranes 110 ton mobile manipulator 50 ton mobile manipulators 220 ton railbound manipulator 4,500 ton (40 MN) open die forging press 10,120 ton (90 MN) open die forging press Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance In the press complex there are box type forge heating furnaces and large car bottom furnace redundancies that employ the latest regenerative burner technology. Continue to the Heat Treatment section to learn more! FORGING CAPABILITIES FORGING PROCESS THE PROCESS Open die forging is a manufacturing process where heated metal is shaped and densified by applying great hydraulic pressure to the part between a top and bottom die. Compared to other metalworking processes, like castings, fabrications or weldments, the forging process inherently produces stronger parts by achieving contoured grain flow, fine grain size and by consolidating porosity in the part. Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- QUALITY | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CAPABILITIES IMPROVING THE QUALITY OF FORGED PARTS NAF is dedicated to achieving quality results through the strength and commitments of its employees. FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING Menu Close SEE MORE CAPABILITIES EQUIPMENT AND CAPABILITIES Initially, North American Forgemasters (NAF) utilized the JV partners for compliance with a quality management system; however, after 2018, NAF operated under their own documented quality management system that conforms to ISO9001:2015. NAF is certified to ISO9001:2015 and holds a Forging Facility and Process Approval for Marine Applications through ABS. NAF maintains a quality focused culture to ensure systems and processes remain robust and to drive operational excellence. Quality Policy North American Forgemasters (NAF) is committed to providing our customers with products and services that meet their expectations. NAF is committed to organizational compliance with the quality management system (QMS) requirements as outlined in the quality manual and in accordance with the ISO 9001 standard. NAF focuses on the continuous improvement of these six areas to drive best value to our customers: Golden Rule Cost On-Time Delivery Lead Times Quality Safety Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance NAF’s quality policy is maintained through a comprehensive Quality Management System compliant with International Standard. Performance is monitored and regularly reviewed to ensure our operational standards meet the high-quality expectations of our partners, customers and stakeholders. DOWNLOADS Please see the below certification(s) and accreditation(s): ISO 9001:2015 NAF FORGE FACILITY APPROVAL (ABS) NAF FORGE FACILITY APPROVAL (DNV) QUALITY CAPABILITIES NAF’s quality policy is maintained through a comprehensive Quality Management System compliant with International Standard. Performance is monitored and regularly reviewed to ensure our operational standards meet the high-quality expectations of our partners, customers and stakeholders. DOWNLOADS Please see the below certification(s) and accreditation(s): ISO 9001:2015 NAF FORGE FACILITY APPROVAL (ABS) NAF FORGE FACILITY APPROVAL (DNV) PROCESS THE PROCESS Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- STEELMAKING | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CAPABILITIES STEEL MAKING Producing large steel ingots utilizing the best ladle furnace technology and steelmaking expertise . FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING Menu Close SEE MORE CAPABILITIES EQUIPMENT AND CAPABILITIES Ellwood Quality Steels produces the majority of ingots for NAF which are transferred hot under roof a few hundred yards between the plants for most efficient use of energy. EQS is North America's most reliable producer of high-quality, low-cost carbon, alloy, tool and martensitic stainless steel ingots. Low carbon stainless ingots are also available from Ellwood National Steel and other approved sources to supplement EQS and provide all material NAF requires here in Western Pennsylvania. Every phase of the ASEA-SKF split steelmaking system is highly monitored and closely controlled producing steels with exceptional cleanliness and tight chemistry ranges. The ability to repeat specific alloy content for given grades allows NAF to achieve consistent mechanical property results after heat treatment. The steel cleanliness rivals that achieved only through re-melted refining processes such as ESR and VAR. The melt shop features a modern 45 nominal ton Ultra High Power Electric Arc Furnace with Eccentric Bottom Tapping (EBT). The ladle furnace steelmaking is accomplished with split ASEA-SKF secondary steelmaking equipment: Two ladle refining units A custom alloy delivery system One ladle vacuum degasser Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance STEELMAKING CAPABILITIES STEELMAKING PROCESS THE PROCESS First, scrap is loaded into clam-shell buckets and charged into an ultra-high powered (UHP) eccentric bottom-tapping (EBT) electric arc furnace. After the scrap is melted, carbon and phosphorus are removed under an oxidizing slag. Steel is then bottom tapped slag-free into a preheated ladle. The ladle serves as the refining vessel and is built for both induction stirring and argon bubbling. During tapping, deoxidation and alloy additions are charged into the ladle, followed by a reducing top slag. The ladle is transferred to the first refining station for alloy adjustment and refining. Arc heating and induction stirring at this step ensures homogeneous mixing and interaction between the steel and slag. The ladle is then transferred to a vacuum degassing station whereby hydrogen is removed to a level of less than 1ppm. Combined induction stirring and argon gas bubbling are used during vacuum treatment. After vacuum degassing, the ladle may go to the second ladle refining for calcium wire treatment. Heats are sent to teem at a consistent pre-designated temperature. All ingots are bottom-poured at a controlled rate of rise in big end up, tapered, fluted molds. A teeming car is used to enable faster turnaround and multi-heat ingot pours. Argon shrouding is employed to minimize re-oxidation and the pick-up of nitrogen and hydrogen. Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- HEAT TREATMENT | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CAPABILITIES HEAT TREATMENT Through our JV Partners, NAF has over 240+ years of heat treatment experience and expertise. FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING Menu Close SEE MORE CAPABILITIES EQUIPMENT AND CAPABILITIES At NAF there are three furnaces – two are box type and one is a moving hood type furnace – capable of annealing, normalizing, tempering, stress relieving and slow cooling the largest forgings that NAF can produce. To learn more, visit the Products section on our website. Heat treatment capability highlights include: Heat stability testing capability for large vertically heat treated steam turbine rotors Weights up to 44 tons (88,000 lbs.) Vertical heat treating capability for shafts and hollow or sleeve forgings: Over 35 ft. (10.5 meters) in length 127,000-gallon (480.7 kiloliters) polymer/water quench tank for product 436 in. (11.1 meters) wide each or 978 in. (24.8 meters) 42,000-gallon (159 kiloliter) polymer/water quench pit tank for rings to 20 ft. (6.1 meters) diameter 156,000-gallon (590.5 kiloliter) polymer quench tank for bars and hollows up to 30ft. (9.1 meters) 50,000-gallon (189.3 kiloliter) water quench tank for bars and hollows up to 30ft. (9.1 meters) Car bottom, tip-up and pit furnaces with capacities to 76 ft. (23.2 meters) long or 20 ft. (6.1 meters) in diameter Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance NAF's JV partners are both very strong financially and without debt. Should you require capabilities outside of those listed above, further investments of any kind can and will be considered. Don't hesitate to reach out to our team with questions. HEAT TREAT CAPABILITIES HEAT TREATMENT PROCESS THE PROCESS Heat treatment involves controlled heating and cooling of metal to achieve desired physical and mechanical properties, without changing the shape of the product. NAF’s heat treatment techniques include annealing, normalizing and tempering, solution treatment, quenching (polymer, oil and water) and stress relieving. Heat treatment ensures product performance by achieving the balance of properties of strength, hardness, toughness, ductility, impact strength and microstructure required by customer specification. Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- TESTING | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CAPABILITIES NONDESTRUCTIVE AND MECHANICAL TESTING Access to the experts, services and resources you need for quality certified product. FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING Menu Close SEE MORE CAPABILITIES EQUIPMENT AND CAPABILITIES Backed by our partners, NAF has the following in-house capabilities in multiple locations: Elemental Analysis using Optical Emission and X-ray Fluorescence Spectrometry Dimensional Inspection Weights up to 44 tons (88,000 lbs) Liquid Penetrant (PT): Water Washable Fluorescent, Visible Dye Magnetic Particle (MT): Wet Fluorescent, Dry Powder Ultrasonic Inspection (UT): Contact A-Scan Testing, Phase Array Level III Nondestructive Testing: Mechanical Testing including Tensile, Dynamic tear, Hardness, Crack Tip Opening Displacement (CTOD), Fracture Toughness (KIC, JIC), Fatigue, Crack Growth, Charpy Impact (700 ft·lbf machine; -321 °F through 200+ °F), Nil-Ductility Transition Temperature (NDT) Chemical Analysis and Metallurgical Testing including Metallography, Grain size, Microcleanliness, Macrostructure, Corrosion, Optical Emission Spectroscopy, Phase Identification and Phase Count Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance Full supply chain distance TESTING CAPABILITIES TESTING PROCESS THE PROCESS Prior to manufacturing, many decisions are made regarding material, process planning and production to ensure product performance and conformance to specifications. To validate whether the product meets spec requirements for its intended application, a variety of testing methods are employed as required. Mechanical testing, which is also known as destructive testing, is accomplished by forcing a test sample to fail by the application of various load factors. In contrast, non-destructive testing identifies surface or subsurface flaws and defects without causing harm to the part or material. Reach out to one of our NAF team members for more information. Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- CAPABILITIES (List) | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CAPABILITIES METALWORKING CAPABILITIES By way of the upstream and downstream capabilities of its JV partners, NAF is able to provide a fully integrated solution to our customers. We start with ladle refined, vacuum degassed, bottom poured ingots weighing up to 170 tons. Then downstream of the press are the capabilities of its JV partners providing complete horizontal and vertical heat treating capability, mechanical and Level III NDE and extensive rough and finish machining. Forging Capable of producing hollows, shafts, rings, blocks, disks, billets and bars... NAFs open-die forging process delivers considerable latitude in product. READ MORE Heat Treatment Utilizing state-of-the-art software technology, heat treating furnaces and equipment, NAF reliably delivers on the most demanding mechanical properties. READ MORE Machining Utilizing a combination of CNC and manual machining centers, NAF has the capabilities and experience to handle all your technical and complex manufacturing challenges. READ MORE Testing NAF has a degreed metallurgical team with over 150 years of combined experience at our disposal, so we're no stranger to assembling and executing strict process plans. READ MORE Quality At NAF, total customer satisfaction is achieved without sacrifice to an outstanding safety record and maintaining excellent productivity performance. READ MORE Steelmaking NAF offers a wide range of ingots. Our steel cleanliness rivals that achieved only through remelted refining processes such as ESR and VAR. READ MORE Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- DISCS/HUBS | NAForgemasters
info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US PRODUCTS FORGED DISCS AND HUBS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR Menu Close SEE MORE PRODUCTS FORGED DISCS PRODUCTS products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg products_disc_hubs_carousel_1.jpg products_disc_hubs_carousel_2.jpg products_disc_hubs_carousel_3.jpg FORGED DISCS AND HUBS Our forged discs and hubs are made by standing heated material on end and working it between an upper and lower die (a.k.a. upsetting). This process compresses the grain structure of the part in both directions, which gives strength and ductility that is not found with other metalworking alternatives. With our variety of in-house tooling, we are able to produce both simple and complex hub near-net forgings with tight dimensional tolerances and smooth finishes. Additionally, NAF offers all downstream processing, including heat treatment, machining and mechanical and non-destructive testing, upon request. Contact us today with your exact specifications. Our team will work with you to capitalize on our capabilities to minimize material waste and reduce process inefficiencies. Max OD Max Length Max Weight 190 in ** 325,000+ lbs **There is no practical combination of dimensions that would result in a weight greater than 270,000 lbs. (i.e. height and length are only limited by a combination of the dimensions and max. weight). Feel free to reach out to a NAF team member for further clarification. Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- NAF Forgemasters | North American Forgemasters | Open-Die Forge Facility
North American Forgemasters (NAF) is an open-die forge facility that produces billet stock, ring preforms and forged shapes in sizes up to 270000 lbs. info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CONTACT US NEWS AND UPDATE NuScale Power Signs Collaboration Agreement with the U.S. Reactor Forging Consortium NuScale Power Signs Collaboration Agreement with the U.S. Reactor Forging Consortium Colin Herchenbach On April 22, 2022 This remarkable collaboration will strengthen supply chain capabilities as NuScale Power approaches commercialization Grant secured through Commonwealth of Pennsylvania for work with Concurrent Technologies and North American Forgemasters PORTLAND, Ore.--(BUSINESS WIRE)-- Today, NuScale Power and the U.S. Reactor Forging Consortium (RFC), comprised of North American Forgemasters (NAF), Scot Forge, and ATI Forged Products, announced they have signed a Collaboration Agreement to leverage the existing robust forging supply chain in the U.S., to prepare NuScale to deploy its small modular reactor (SMR) technology to customers worldwide and to support, retain, and expand U.S. manufacturing jobs. The RFC is the combination of highly qualified expert suppliers of nuclear-grade forgings for the worldwide nuclear industry. The combined three companies act as the only fully integrated manufacturer of large alloy and stainless steel open die, seamless rolled ring, and large uniquely-shaped forgings (heads with integral nozzles) in the Western Hemisphere with as-forged piece weights exceeding 160 tons. Under the Collaboration Agreement, the RFC and NuScale will cooperate in design for manufacturability reviews for forged geometries to reduce welding, chemical composition tailoring and optimized configuration for fabrication. The collaboration will support the U.S. supply chain planning as NuScale approaches near term commercialization of the NuScale Power Modules™ (NPM). The Collaboration Agreement supports the U.S. Department of Energy’s (DOE) report released earlier this year, “America’s Strategy to Secure the Supply Chain for a Robust Clean Energy Transition ,” designed to retain and develop U.S. jobs through the exploration of mutually beneficial domestic business relationships. This includes, but is not limited to, U.S. and State Government grants and funding opportunities, development of FC member company capabilities and capacities, and other U.S. manufacturing opportunities. Consortium member NAF is currently partnering with Pennsylvania-based Center for Advanced Nuclear Manufacturing, operated by Concurrent Technologies Corporation (CTC), on a full production size shell research project that will focus on the use of austenitic stainless steel for reactor and containment vessels in SMRs and advance reactors. Financed in part by a grant from the Commonwealth of Pennsylvania, Department of Economic Development, NAF in collaboration with its joint venture owners Scot Forge and ELLWOOD Group, INC. will perform melting, forging, heat treating, rough machining, mechanical testing, and non-destructive testing while CTC oversees the development and performs independent technical evaluations of the forged material. This partnership will serve to create jobs by establishing a supply chain in Pennsylvania and ultimately benefit the overall development of SMRs and advanced reactor deployment. The RFC partners are strategically located across the U.S. and are helping NuScale strengthen its U.S. supply chain. NAF has its principal office in New Castle, Pennsylvania; Scot Forge is headquartered in Spring Grove, Illinois; and ATI Forged Products has its office in Cudahy, Wisconsin. NAF, Scot Forge, and ATI have previously worked collaboratively on the refinement of designs and manufacturing feasibility of large nuclear grade forgings for the NPM. About NuScale Power NuScale Power is poised to meet the diverse energy needs of customers across the world. It has developed a new modular light water reactor nuclear power plant to supply energy for electrical generation, district heating, desalination, hydrogen production and other process heat applications. The groundbreaking NuScale Power Module™ (NPM), a small, safe, pressurized water reactor, can generate 77 MWe of electricity and can be scaled to meet customer needs. The VOYGR™-12 power plant is capable of generating 924 MWe, and NuScale also offers four-module VOYGR-4 (308 MWe) and six-module VOYGR-6 (462 MWe) plants and other configurations based on customer needs. The majority investor in NuScale is Fluor Corporation, a global engineering, procurement, and construction company with more than 70 years supporting nuclear projects. NuScale is headquartered in Portland, Ore. and has offices in Corvallis, Ore.; Rockville, Md.; Charlotte, N.C.; Richland, Wash.; and London, UK. Follow us on Twitter: @NuScale_Power , Facebook: NuScale Power, LLC , LinkedIn: NuScale-Power , and Instagram: nuscale_power . Visit NuScale Power's website . On December 14, 2021, NuScale announced a definitive business combination agreement with Spring Valley Acquisition Corp. (Nasdaq: SV, SVSVW). Upon the closing of the business combination, NuScale will become publicly traded under the new ticker symbol “SMR.” Additional information about the transaction can be viewed here: https://www.nuscalepower.com/about-us/investors About North American Forgemasters Company NAF is a 50/50 joint venture between two privately owned 100% domestic companies, Scot Forge and ELLWOOD Group, Inc. In 2015 NAF commissioned its 10,121T open die forging press aimed at expanding the domestic capabilities and capacity for the ultra large forgings required for the advanced reactor market. NAF produces forgings too large for its JV owners ranging from as-forged weights starting at approximately 100,000 lbs to exceeding 320,000 lbs. Furthermore, NAF’s strategic location takes advantage of the ingot steelmaking facility (ELLWOOD Quality Steels) located within the same complex. The molten metal now solidified is kept hot and at NAF is forged into rings, shells, discs, heads and custom forged shapes. Located in western Pennsylvania, NAF serves as the only fully integrated manufacturer of ultra large open die forgings in the Western Hemisphere. NAF, through the continuous investments made by its JV owners, represents American manufacturing at its finest. Learn more at www.naforgemasters.com . About Scot Forge Scot Forge is an employee-owned, U.S. manufacturer of forged solutions since 1893. Scot Forge serves multiple industries including national defense, mining, aerospace, infrastructure, power generation and more. From ferrous and non-ferrous forgings, through heat treat, machining, metallurgical analysis, destructive and non-destructive testing to concurrent R&D, forge engineering, simulation modeling and conversions from castings and fabrications to forgings, the Scot Forge team has a proven track record in serving our nation’s toughest metal challenges, all while meeting budgetary and timeline deliverables. Scot Forge has the largest open die forging press in the Western Hemisphere, with the combined highest tonnage and largest working area, which complements the NAF press. The press was specifically designed and built in-house by Scot Forge to produce very large, near-net shaped forgings. Learn more at www.scotforge.com . About ATI Forged Products ATI is a $3 billion global producer of high performance materials and solutions for the global aerospace and defense markets. With world-class capabilities in closed die forgings and large rings, our Forged Products business is proven to perform in the harshest environments and most demanding conditions. From jet engines to space rockets, we partner with our customers to deliver extraordinary materials that enable their greatest achievements. Learn more at ATIMetals.com . About Concurrent Technologies Corporation (CTC) The example companies, organizations, products, people and events depicted herein are fictitious. No association with any real company, organization, product, person, or event is intended or should be inferred. Any rights not expressly granted herein are reserved. No Offer or Solicitation This release does not constitute an offer to sell or a solicitation of an offer to buy, or the solicitation of any vote or approval in any jurisdiction in connection with a proposed potential business combination among Spring Valley and NuScale or any related transactions, nor shall there be any sale, issuance or transfer of securities in any jurisdiction where, or to any person to whom, such offer, solicitation or sale may be unlawful. Any offering of securities or solicitation of votes regarding the proposed transaction will be made only by means of a proxy statement/prospectus that complies with applicable rules and regulations promulgated under the Securities Act of 1933, as amended (the “Securities Act”), and Securities Exchange Act of 1934, as amended, or pursuant to an exemption from the Securities Act or in a transaction not subject to the registration requirements of the Securities Act. Additional Information and Where to Find It The proposed Business Combination will be submitted to shareholders of Spring Valley for their approval. The Registration Statement that Spring Valley has filed with the SEC includes a proxy statement/prospectus and certain other related documents, which has been distributed to holders of Spring Valley’s Class A ordinary shares in connection with Spring Valley’s solicitation of proxies for the vote by the Spring Valley shareholders with respect to the proposed Business Combination and other matters as described in the proxy statement/prospectus. Spring Valley mailed a definitive proxy statement/prospectus to the Spring Valley shareholders as of the close of business on March 25, 2022, which is the record date established in connection with Spring Valley’s solicitation of proxies for the vote on the proposed Business Combination and other matters to be presented at the special meeting of Spring Valley shareholders. Spring Valley shareholders and other interested parties are urged to read the definitive proxy statement/prospectus, any amendments thereto and any other documents filed with the SEC carefully and in their entirety when they become available because they will contain important information about Spring Valley, NuScale and the proposed Business Combination. Shareholders may also obtain a copy of the proxy statement/prospectus, as well as other documents filed with the SEC regarding the proposed Business Combination and other documents filed with the SEC by Spring Valley, without charge, at the SEC’s website located at www.sec.gov . A link to the Registration Statement, as well as other information related to the transaction, can be found on the “Investors” section of NuScale’s website at www.nuscalepower.com/about-us/investors . INVESTMENT IN ANY SECURITIES DESCRIBED HEREIN HAS NOT BEEN APPROVED OR DISAPPROVED BY THE SEC OR ANY OTHER REGULATORY AUTHORITY NOR HAS ANY AUTHORITY PASSED UPON OR ENDORSED THE MERITS OF THE OFFERING OR THE ACCURACY OR ADEQUACY OF THE INFORMATION CONTAINED HEREIN. ANY REPRESENTATION TO THE CONTRARY IS A CRIMINAL OFFENSE. Diane Hughes, Vice President, Marketing & Communications, NuScale Power dhughes@nuscalepower.com (C) (503) 270-9329 Colin Herchenbach, Advanced Reactor Forging Consortium Chair cherch@usforgeconsortium.com (C) (724) 674-0204 Mary Bevan, Director, Corporate Communications and Brand Marketing, Concurrent Technologies Corporation (CTC) bevanm@ctc.com (C) (814) 269-2490 Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close
- MEET OUR TEAM | NAForgemasters
Each of our employees represent the spirit of North American Forgemasters. Read through our Employee Profiles to learn more about our team members and what NAF can do for you. info@NAForgemasters.com HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING CONTACT US Search HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close CONTACT US CONTACT US MEET OUR TEAM Brian Hoover President Brian holds a BS degree in business management from Saint Leo University and an MBA from Purdue University. He spent 20 years at Howmet, beginning his career with Howmet Aerospace in 1985 as a nondestructive testing operator, moving through the ranks to become a business center manager. bhoover@naforgemasters.com (724) 658-6291 Connect on Linkedin Colin Herchenbach Product Manager Colin graduated in 2007 from Marquette University in Milwaukee with a BS in Mechanical Engineering. His previous position at Scot Forge provided him with extensive metallurgical and manufacturability knowledge in both ferrous and non-ferrous materials. cherchenbach@naforgemasters.com (724) 674-0204 Connect on Linkedin Mike Szlembarski Plant Manager Mike graduated from Marquette University with a BS in Civil Engineering. He started his career working with the Engineering department, installing new Scot Forge assets from heat treating to forging. This project experience and familiarity with operations led to Mike becoming a project manager for key defense customers. nafsales@naforgemasters.com (724) 658-4703 Connect on Linkedin Email: nafsales@naforgemasters.com Support: 724-658-4703 North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest. CONTACT US Phone: 724-658-4703 Email: nafsales@naforgemasters.com Address: 710 Moravia Street, New Castle, PA 16101 Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible! NAVIGATIONS HOME ABOUT US CAREERS MEET OUR TEAM PARTNERS CAREERS MEET OUR TEAM PARTNERS CAPABILITIES FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING FORGING HEAT TREATMENT MACHINING TESTING QUALITY STEELMAKING PRODUCTS BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR BLOCKS CUSTOM FORGINGS DISCS/HUBS HOLLOWS RINGS SHAFTS/BAR MARKETS COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING COMMERCIAL NUCLEAR NATIONAL DEFENSE HEAVY MACHINERY INFRASTRUCTURE MINING OIL & GAS POWER GENERATION SHIPBUILDING Menu Close REQUEST A FORGING QUOTE TODAY EMAIL YOUR RFQ
Email: nafsales@naforgemasters.com
Support: 724-658-4703
North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 440,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steelmaking to finish machining, NAF represents American manufacturing at its finest.
CONTACT US
Phone: 724-658-4703
Email: nafsales@naforgemasters.com
Address: 710 Moravia Street,
New Castle, PA 16101
Have a question or need a RFQ? Feel free to reach out to one of our team members personally. We'll get an answer for you as soon as possible!
NAVIGATIONS







