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- Our Partners | NAForgemasters
North American Forgemasters (NAF) is a joint venture between two of the largest open-die forging companies in North America. ABOUT US > Our Partners > ABOUT OUR PARTNERS NAF has forged strategic partnerships with leading global companies to provide management, expertise and cost-savings to our customers. Scot Forge and Ellwood City Forge, a division of Ellwood Group, Inc. (EGI), are the two largest open-die forging companies in North America... possibly the world. NAF represents the only fully integrated manufacturer of open die forgings in the Western Hemisphere, from steelmaking to finish machining. ELLWOOD GROUP, INC. Founded as Ellwood City Forge in 1910 by two brothers, EGI’s family ownership continues to this day (now into a fifth generation). EGI is headquartered in Ellwood City, PA and is decentralized with nine operating units, each with its own president and bottom line. The units all focus on heavy metallic, engineered sections manufacturing iron castings, ingot steel making, open and closed die forging, extensive rough and finish machining capabilities, cladding and tool and die steel distribution. Today, EGI and its non-union business unit operates in five states and Canada with over 2,300 employees. EGI exports products worldwide and continues to grow through both acquisition and internal investment. Click here to visit EGI's website and learn more about Ellwood Group, Inc . SCOT FORGE Scot Forge is proud to be a 100% employee-owned manufacturer of custom open die forgings and seamless rolled rings. Starting as a small hammer shop in Chicago in 1893, Scot Forge has more than 130 years of forging experience. Today, the company has the capability to forge parts weighing up to 100,000 lbs. and roll seamless rings up to 252" in diameter. Operating with more than 2 million sq. ft. of manufacturing space between five plants, over 250 million lbs. of forgings are shipped from Scot Forge annually. With forged solutions for everything from the world's physical infrastructure, energy and transportation to manufacturing, mining and our national defense, Scot Forge's industry teams and technical experts bring together deep industry knowledge and experience to deliver high-quality forgings and optimal business results. For more information about Scot Forge, the company's unique employee-owned culture, and its capabilities or markets, please visit the Scot Forge website . ELLWOOD GROUP, INC. Founded as Ellwood City Forge in 1910 by two brothers, EGI’s family ownership continues to this day (now into a fifth generation). EGI is headquartered in Ellwood City, PA and is decentralized with nine operating units, each with its own president and bottom line. The units all focus on heavy metallic, engineered sections manufacturing iron castings, ingot steel making, open and closed die forging, extensive rough and finish machining capabilities, cladding and tool and die steel distribution. Today, EGI and its non-union business unit operates in five states and Canada with over 2,300 employees. EGI exports products worldwide and continues to grow through both acquisition and internal investment. Click here to visit EGI's website and learn more about Ellwood Group, Inc . SCOT FORGE Scot Forge is proud to be a 100% employee-owned manufacturer of custom open die forgings and seamless rolled rings. Starting as a small hammer shop in Chicago in 1893, Scot Forge has over 125 years of forging experience. Today, the company has the capability to forge parts weighing up to 100,000 lbs. and roll seamless rings up to 252" in diameter. Operating with more than 1.3 million sq. ft. of manufacturing space between five plants, over 250 million lbs. of forgings are shipped from Scot Forge annually. With forged solutions for everything from the world's physical infrastructure, energy and transportation to manufacturing, mining, and our national defense, Scot Forge's industry teams and technical experts bring together deep industry knowledge and experience to deliver high-quality forgings and optimal business results. For more information about Scot Forge, the company's unique employee-owned culture, and its capabilities or markets, please visit the Scot Forge website .
- Blocks | NAForgemasters
North American Forgemasters produces forged blocks with weights up to 270,000 lbs. and max. width of 170 in. in a variety of materials. FORGED BLOCKS Parts manufactured from forged block are ideal for high-pressure applications and harsh conditions. Due to the refined grain structure inherent to the forging process, forged block delivers superior strength in all dimensions. Additionally, NAF offers all downstream processing, including heat treatment, machining and mechanical and non-destructive testing, upon request. Contact us today with your exact specifications, our team will work with you to capitalize on our capabilities to minimize material waste and reduce process inefficiencies Max. Height Max. Width Max. Length Max. Weight ** 170in. ** 325,000+ lbs. **There is no practical combination of dimensions that would result in a weight greater than 270,000 lbs. (i.e. height and length are only limited by a combination of the dimensions and max. weight). Feel free to reach out to a NAF team member for further clarification. PRODUCTS > Blocks > < Hollows Custom >
- News And Updates 7.15.2015 | NAForgemasters
NAF was audited by ABS Quality Evaluations in June 2015 and received formal certification on July 14, 2015. We had "Zero" findings in our certificatio ABOUT US > News And Updates 7.15.2015 > FORGING NEWS AND UPDATES FROM NORTH AMERICAN FORGEMASTERS NAF Receives ISO 9001:2008 Certification Judy Shaffer On July 15, 2015 This certification can be downloaded under the quality tab within this website. Categories: General | Tags: | View Count: (34953)
- Discs & Hubs | NAForgemasters
North American Forgemasters produces large disk and hub forgings with weights up to 270,000 lbs. and max. O.D. of 160 in. in a variety of materials. PRODUCTS > Discs & Hubs > FORGED DISCS AND HUBS Our forged discs and hubs are made by standing heated material on end and working it between an upper and lower die (a.k.a. upsetting). This process compresses the grain structure of the part in both directions, which gives strength and ductility that is not found with other metalworking alternatives. With our variety of in-house tooling, we are able to produce both simple and complex hub near-net forgings with tight dimensional tolerances and smooth finishes. Additionally, NAF offers all downstream processing, including heat treatment, machining and mechanical and non-destructive testing, upon request. Contact us today with your exact specifications. Our team will work with you to capitalize on our capabilities to minimize material waste and reduce process inefficiencies. Max. O.D. Max. Length Max. Weight 190in. ** 325,000+ lbs. **There is no practical combination of dimensions that would result in a weight greater than 270,000 lbs. (i.e. height and length are only limited by a combination of the dimensions and max. weight). Feel free to reach out to a NAF team member for further clarification. < Custom Rings >
- PRODUCTS | NAForgemasters
Using the highest quality materials, North American Forgemasters' forging experts produce open-die forged products that exceed requirements for blocks, disks and hubs, rings, shafts and bars, sleeves and stepped hollows or custom forged shapes. PRODUCTS > FORGED PRODUCTS As an open die forge facility, NAF produces billet stock, ring preforms and forged shapes in large sizes of ferrous and non-ferrous materials for many different markets. Using the highest quality materials, our forging experts produce open die forged products that exceed our customer's exacting requirements. For blocks, disks and hubs, rings, shafts and bars, sleeves and stepped hollows or custom forged shapes, call us today to request a quote ! Steelmaking Individually forged blocks provide improved properties and better quality due to refined grain structure. Foring Capable of producing hollows, shafts, rings, blocks, disks, billets and bars … NAF’s open-die forging process delivers considerable latitude in product. Heat Treatment Utilizing state-of-the-art software technology, heat treating furnaces and equipment, NAF reliably delivers on the most demanding mechanical properties. Testing NAF has a degreed metallurgical team with over 150 years of combined experience at our disposal, so we’re no stranger to assembling and executing strict process plans. Machining Utilizing a combination of CNC and manual machining centers, NAF has the capabilities and experience to handle all your technical and complex manufacturing challenges. Quality At NAF, total customer satisfaction is achieved without sacrifice to an outstanding safety record and maintaining excellent productivity performance. Blocks Individually forged blocks provide improved properties and better quality due to refined grain structure. Capabilities Weights up to 270,000 lbs. and max. width of 170 in. Read More Custom Forgings NAF has the resources and experience to produce near-net, custom forgings that meet your requirements. Capabilities Domes, cups with blind I.D.s and shafts combining round, square, rectangular, hexagonal or octagonal cross sections. Read More Discs and Hubs Our hubs and spindles are forged using in-house designed tooling for near-net results with better product integrity. Capabilities Weights up to 270,000 lbs. and max. O.D. of 160 in. Read More Rings Open die and seamless rolled rings available in various forging materials, sizes and heights. Capabilities Weights up to 270,000 lbs. and max. O.D. of 160 in.Weights up to 270,000 lbs. for rings of 160 in. O.D. x 120 in. tall or 330 in. O.D. x 115 in. tall. Read More Shafts and Bars For forged shafts, forged step shafts and forged multi-shaped bars, NAF has all the capabilities. Capabilities Round, rectangular, hexagon, square and flat bar with weights up to 270,000 lbs. and max. length of 75 ft. Shafts also available with max. O.D. of 160 in. Read More Sleeves and Stepped Hollows Hollow forged sleeves, blind hole cylinders and stepped hollows in a variety of materials. Capabilities Weights up to 270,000 lbs., max. O.D. 160 in. and max length 400 in. Read More
- News And Updates 6.23.2017 | NAForgemasters
North American Forgemasters News and Updates - 6.23.2017 ABOUT US > News And Updates 6.23.2017 > FORGING NEWS AND UPDATES FROM NORTH AMERICAN FORGEMASTERS Time for a large hollow core Colin Herchenbach On June 23, 2017 The extremely talented forgers at NAF make hard work look easy! Here a 13" wall thickness hollow at over 300" long and weighing almost 85T is successfully forge in AISI 4330V. Categories: General | Tags: | View Count: (37915)
- NAF Forgemasters | North American Forgemasters | Open-Die Forge Facility
North American Forgemasters (NAF) is an open-die forge facility that produces billet stock, ring preforms and forged shapes in sizes up to 270000 lbs. CELEBRATING 25 YEARS Proudly serving our nation and the critical markets continuously revolutionizing the world, NAF has pushed the bounds of North American forging capabilities since 1997. LEARN MORE ABOUT NAF NORTH AMERICAN FORGEMASTERS Backed by its JV Partners, NAF is determined to earn and win back a share of the large open die forging needs of its North American customers. Since the '80s most of these parts have been supplied by offshore forgers. LEARN MORE ABOUT NAF PUSHING THE BOUNDARIES OF FORGING Providing consultation, extensive capabilities and new technology to solve your toughest challenges CONTACT US NOW UNPARALLELED CAPABILITIES The only fully integrated manufacturer of open die forgings in the Western Hemisphere SEE OUR CAPABILITIES REQUEST A FORGING QUOTE TODAY Reach out to one of our forging experts today about your requirements. Please send along any specifications and drawings so that we may better understand your request. If you need additional help, contact one of our team members to discuss your toughest challenges or call (724) 658-4703 . EMAIL YOUR RFQ 325,000+ Pounds Max. Forging Weight 240 + Years of Combined Forging Experience 100 + Value-Added Options 25 + Years of Partnership North American Forgemasters (NAF) is a 50-50 joint venture between Scot Forge and Ellwood Group, Inc. As an open die forge facility, NAF produces billet stock, solid and hollow preforms and custom forged shapes in sizes up to 270,000 lbs. Located in western Pennsylvania in New Castle, NAF serves as the only fully integrated manufacturer of open die forgings in the Western Hemisphere. From steel making to finish machining, NAF represents American manufacturing at its finest. CONTACT US Have a question or need a RFQ? Feel free to reach out to one of our team members personally . We'll get an answer for you as soon as possible! phone: (+1) 724-658-4703 email: nafsales@naforgemasters.com address: 710 Moravia Street, New Castle, PA 16101
- Power Generation | NAForgemasters
North American Forgemasters produces forgings for the Power Generation industry - helping to provide the world with the energy they need. MARKETS > Power Generation > FORGINGS FOR POWER GENERATION NAF is well equipped to exceed your power generation forging requirements. NORTH AMERICAN FORGEMASTERS | WHY CHOOSE US? The worldwide need for power generation is increasing in all areas of the world. NAF stands ready to support your large open die forging needs with the latest technology in North America. Demanding operating conditions require forgings made to the highest quality each and every time. Every department understands these requirements and why it is imperative to achieve and exceed customer’s specifications the first time. With decades of cross functional experience, our sales and quality team can provide the fastest, best value proposals in the industry. This fundamental approach is but one of numerous reasons our customers partner with us as their supplier of choice. Some of the forgings that we produce for this industry are: Generator shafts Steam and gas turbine rotor shafts, disks and bucket wheels Jackshafts Exciter shafts Hydroelectric shafts Fan shafts Very large torque tubes Very large compressor shafts and disks < Oil & Gas Shipbuilding >
- Commercial Nuclear | NAForgemasters
North American Forgemasters produces forgings for nuclear propulsion and reactor components or waste-storage and transport forgings. FORGINGS FOR COMMERCIAL NUCLEAR North American Forgemasters manufactures the entire spectrum of forgings for the commercial nuclear industry, including SMRs. NORTH AMERICAN FORGEMASTERS | WHY CHOOSE US? Leveraging the technical expertise of our JV Partners, the team is knowledgeable in nuclear OEM requirements, including small modular reactors (SMR), post-contract deliverables, in-process hold points and material certification packets. NAF offers precision and commitment that extends to unparalleled support, providing you with a partner dedicated to custom solutions, timely delivery, and continuous collaboration. Trust in our forging mastery to create your nuclear components, from R&D to production parts. NAF delivers unwavering quality and is actively building an ASME Code Section III and NQA-1 compliant quality system. Typical components consumed in these markets are: Shells with integral nozzles Flanges Risers Ultra large support skirts Ultra large storage casks Top, bottom, closure and primary heads Tube sheets Steam plenums Domes Nozzles < Shipbuilding Defense > MARKETS > Commercial Nuclear >
- NAF Careers | NAForgemasters
See what job openings are available at North American Forgemasters (NAF). ABOUT US > NAF Careers > EXPLORE A CAREER AT NAF North American Forgemasters (NAF) continues to grow by embracing the needs of our large open die forging customers. Our high-class performance is the result of sustained quality standards from hard-working and loyal employees. We aim to consistently develop our business nationally and internationally with the highest standards of performance and service by recruiting the best. NAF is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Applicants will receive fair and impartial consideration without regard to race, color, religion, sex, gender identity or sexual orientation, transgender status, national origin, age, marital status, genetic information, disability, protected veteran status, or other legally protected status. NAF ensures nondiscrimination in all programs and activities in accordance with Title VI & Title VII of the Civil Rights Act of 1964. If you need more information or special assistance for persons with disabilities, please call (724) 656-6418. Browse Jobs
- Meet Our Team | NAForgemasters
Each of our employees represent the spirit of North American Forgemasters. Read through our Employee Profiles to learn more about our team members and what NAF can do for you. CONTACT US > Meet Our Team > MEET THE NAF TEAM Colin Herchenbach / Product Manager Colin graduated in 2007 from Marquette University in Milwaukee with a BS in Mechanical Engineering. His previous position at Scot Forge provided him with extensive metallurgical and manufacturability knowledge in both ferrous and non-ferrous materials. In 2010 Colin moved into technical aerospace sales where he participated in a cross-functional team that achieved AS9100, NADCAP, and prime special process approvals. In this position, Colin gained invaluable experience with complex forged shapes, optimized material characteristics by means of thermomechanical processing and heat treatment. These demanding projects required meticulous project management, detailed interplant routing, risk identification and mitigation. In late 2014 Colin was honored to accept the position of Product Manager at NAF. Phone : (724) 674-0204 Email: cherchenbach@naforgemasters.com LinkedIn : Connect with Colin Brian Hoover / President Brian holds a BS degree in business management from Saint Leo University and an MBA from Purdue University. He spent 20 years at Howmet, beginning his career with Howmet Aerospace in 1985 as a nondestructive testing operator, moving through the ranks to become a business center manager. Additionally, Brian has held several different plant leadership roles across the metals industry, practicing Operational Excellence and Lean Principles to drive quality, safety, on-time delivery and add value. Brian became the President of North American Forgemasters in September of 2023. Email : bhoover@naforgemasters.com
- Forging | NAForgemasters
North American Forgemasters, home of the largest open-die press in North America, forges over 100,000 ingot tons per year and is capable of producing parts weighing up to 270,000 lbs. CAPABILITIES > Forging > OPEN DIE FORGING Providing strong, reliable parts - Made in America EQUIPMENT AND CAPABILITIES NAF’s new 90MN (10,120 ton) open die forging press is the greatest tonnage, fastest acting and most reliable in the Americas. The press opening is also the largest with 6 meters (236 inches) of vertical daylight and five meters (197 inches) between the columns. The stroke is 3.1 meters (122 inches). The press is serviced by a 200 metric ton railbound manipulator, a 100 metric ton mobile manipulator and a 230 metric ton overhead crane. The existing, internally designed and built 40 MN (4,500 ton) sister press is serviced by multiple 45 metric ton mobile manipulators. This press has been operational since 1998 and was fully rebuilt in 2013. During its operation, NAF has averaged forging more than 100,000 ingot tons per year making it the most productive press in the U.S. and possibly the world. This is a testament to both the skill of the NAF forging crews and the maintenance staff that maximizes the press uptime. 90 MN (10,120 ton) open die forging press 40 MN (4,500 ton) open die forging press 200 metric ton railbound manipulator 45 metric ton mobile manipulators 100 metric ton mobile manipulator 230 metric ton and other overhead cranes In the press complex there are box type forge heating furnaces and a large car bottom furnace redundancies that employing the latest regenerative burner technology. Continue to the Heat Treatment section to learn more! THE PROCESS Open die forging is a manufacturing process where heated metal is shaped and densified by applying great hydraulic pressure to the part between a top and bottom die. Compared to other metalworking processes, like castings, fabrications or weldments, the forging process inherently produces stronger parts by achieving contoured grain flow and fine grain size and by consolidating porosity in the part. < Steelmaking Heat Treat >


